Imagine a compact abattoir and processing line on your farm. With a smoker, a No. 52 mincer, a paddle mixer and a piston filler, you can turn livestock into high-quality meat products. Produce your own Russian sausages, braai wors or biltong on-site.
From slaughter to finished product, you stay in control and open a new, reliable income stream for your farm. We custom build your system and provide the technical support to make it fully operational from day one.
Technical Concept
The integrated system developed by Helmaks Engineering & ReEquipGlobal combines slaughtering, processing, packaging and cooling in one modular production line. Each installation is individually adapted to the available space, livestock type and production goals of the farm.
All systems are manufactured from stainless steel and designed for hygienic operation, low maintenance and long service life.
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Helmaks Engineering designs and builds slaughter and cooling systems to South African hygiene and food safety standards, in compliance with Department of Agriculture regulations and adapted to local operating conditions.
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ReEquipGlobal provides the equipment for processing and packaging, including mincers, mixers, fillers, smokehouses and vacuum units.
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ReEquipGlobal manages line design, system integration and on-site implementation, as well as consulting in meat processing and recipe formulation, including process optimisation and adaptation to local raw materials.
Each installation can be scaled and configured according to production capacity, energy supply, water availability and operational workflow, allowing the complete process from slaughtering to packaging to be carried out directly on the farm.
In water-scarce regions, water treatment and recirculation systems can be integrated to enable multiple use of process water and reduce total consumption.
This ensures an efficient, resource-saving and sustainable operation.
System Capacities & Integration
• Small unit: approximately 300 kilogrammes per day
• Medium unit: approximately 800 kilogrammes per day
• Large unit: up to 1.5 tonnes per day
Production Output
These capacities are designed to be achieved within a single morning shift, enabling efficient production without continuous operation.
System Integration
ReEquipGlobal designs and installs the complete line from slaughtering to packaging as one integrated system. Each system is compact, hygienic, energy-efficient and easy to clean.
All components are engineered for seamless workflow and reliable operation.
Applications
ReEquipGlobal supplies integrated processing lines for farmers who want to implement livestock production and meat processing on their own farms.
The systems are suitable for
• On-farm slaughtering and direct sales, such as farm shops or farmers’ markets
• Production of sausages, biltong and braai wors
• Processing of beef, pork, poultry and game
• Packaging and cooling of finished meat products
All systems are designed, dimensioned and documented according to defined technical and operational parameters.
Each installation is configured to match the farm’s available space, energy supply and production needs.
Example Production Line – Small Unit
The small unit is designed for daily production of around 300 kilogrammes of finished meat products. It suits farms that process their own livestock into sausages, biltong or fresh meat for direct sales. Operation is efficient within a single morning shift and requires only a small, hygienic workspace with water, power and drainage access.
Configuration
Slaughter and Cooling
Compact slaughter line for cattle, porc, sheep, goats or poultry with overhead twin rail and cold room for carcass storage.
Processing and Packaging
No. 52 mincer, 200-litre paddle mixer, piston filler, combined smokehouse (diesel or electric), and table vacuum sealer with labelling and weighing module.
Utilities and Hygiene
Stainless steel work tables, hygiene barrier with sink and UV steriliser, and basic drainage and wastewater unit.
Performance
Enables complete processing from slaughter to packaging directly on the farm.
All components are stainless steel, easy to clean and energy-efficient, producing up to 300 kilogrammes per day depending on livestock and product type.
System Components
Processing Equipment
Supplied by ReEquipGlobal (South Africa)
• Meat Mincer No. 52
• Paddle Mixer, approximately 200 litres
• Piston Filler
• Combined Smokehouse with smoking/drying/ cooking functions
• Ham Slicer
• Clipping Machine (stretch clipper type)
Equipment is available new or refurbished and configured according to production capacity and budget.
Hygiene Equipment
Supplied by Helmaks Engineering (Ankara)
• Hygiene barriers
• Sinks and hand wash units
• UV steriliser
• Water knife steriliser
• Apron washer
All hygiene systems are stainless steel, designed for durability, sanitation and compliance with EU and HALAL standards.
Slaughtering Equipment
Supplied by Helmaks Engineering (Ankara)
• Stainless steel deboning and processing tables
• Meat deboning conveyor
• Foot Cutting Saw
• Brisket Opening Saw
• Skin Dehiding Saw
• Carcass Splitting Saw
All units are stainless steel, designed for continuous operation and easy cleaning.
Transport & Cooling Equipment
Supplied by Helmaks Engineering (Ankara)
• Twin rail corridor system for carcass transport
• Cold room with stainless steel interior
• Compressor unit, condenser, evaporator and control panel
Systems are designed for hygienic storage, efficient cooling and integration with processing lines.
Slaughter Lines
Supplied by Helmaks Engineering (Ankara)
• Modular slaughter lines for cattle, sheep, goats, deer and poultry
• Complete rail and hoist system
• Evisceration, splitting and washing sections
• Stainless steel work platforms
• Integrated drainage system
Lines are built in stainless steel and designed for hygienic operation, efficient workflow and compliance with EU and HALAL standards.
Packing Equipment
Supplied by ReEquipGlobal (South Africa)
• Single and double chamber vacuum packaging units
• Table vacuum sealers for smaller batches
• Platform scales and portioning scales for precise weight control
• Optional labelling and weighing modules for portion control and product traceability
All packing systems are stainless steel, designed for reliable sealing and compatibility with ReEquipGlobal processing and cooling lines.
Next Step
Still haven’t found the right solution?
We’ll help you determine the ideal system size, machinery configuration, and layout for your operation. Please send us a short message with your requirements, production goals, and available space. Our engineering team will then prepare an initial proposal and arrange a consultation with you.
